| Offering Training | |
| Boiler Plant Operation and Management | |
| DESCRIPTION | |
| The Boiler Plant Operation and Management workshop is an intensive, highly practical and useful workshop. You will gain the most up-to-date information and practical understanding of the installation, operation, maintenance and management of boiler plants. This workshop will give you the ability to recognise and solve boiler problems simply, easily and with confidence. | |
| WHO SHOULD ATTEND | |
| Ø Senior Boiler Plant Operators, Repairers & Installers Ø Boiler Plant Construction Managers Ø Plant Engineers Ø Operation, Maintenance, Inspection & Repair Managers, Supervisors & Engineers Ø Mechanical Engineers & Technicians Ø Design Engineers Ø Insurance Company Inspectors Ø Consulting Engineers | |
| YOU WILL LEARN | |
| The installation, operation, maintenance and management of boiler plants v The steam and combustion processes v Safe boiler operation techniques v About pollutants and the technologies that exist to reduce emission levels v How to achieve peak boiler plant efficiencies v How to identify and troubleshoot boiler problems quickly and Efficiently | |
| SUMMARY OUTLINE | |
| 1. INTRODUCTION Ø Types of package boilers and their applications Ø Boiler components, terminology and definitions 2. FUEL COMBUSTION AND STEAM GENERATION PROCESS Ø Overview of the boiler heating and steam generation process Ø Influence of fuel types on boiler design and operation Ø Firing appliances Ø Basics to the theory of combustion and fundamentals of steam generation Ø Thermal efficiency Ø Fire-side deposits and their influences 3. BOILER AUXILIARY PLANT Ø Water treatment and dosing plant Ø Feed water pumps, valves, steam traps,piping, fans, and dampers Ø Firingsystems Ø Economisers and heat recovery equipment Ø Flue gas cleaning and dust removal Ø Soot blowers Practical session and questions 4. OPERATIONS AND CONTROLS Ø Boiler instrumentation and its purpose Ø Typical P&I diagrams for coal/oil fired package units Ø OEM operating manuals Ø Control systems or loops Ø Operation and control philosophy,sequences and procedures Ø Safety equipment and emergency procedures Ø Typical operational problems, reasons for the problems Ø Troubleshooting Ø Operating records and logs Ø The do's and don'ts of boiler operation and corrective action Practical session and questions. This will be an extensive and detailed session 5. PRESSURE CONTAINING COMPONENTS Ø Basics to codes calculation theory and assumptions Ø Overview of design parameters for shell,furnace, plates and tubing Ø Importance of pressure part inspection Practical session and questions 6. PLANNING AND MANAGING BOILER MAINTENANCE Ø Critical importance of maintenance policies and programmes Ø Manufacturers literature and requirements Ø Regularity of inspections and maintenance Ø Critical items for maintenance for safety,efficiency and reliability Ø Country/state legislation regarding inspection and repairs Ø Authorised inspection authority involvement Ø Maintenance records and preventative maintenance Ø In-house vs contractor repair maintenance Ø The do's and don'ts in terms of boiler maintenance Practical session and questions 7. MANAGING BOILER REPAIRS AND MODIFICATIONS Ø When does a boiler repair become a boiler modification? Ø Importance of historical records Ø Understanding the steps and requirements when undertaking modifications Ø Boiler owner and contractor responsibilities Ø AIA and their inspection points Ø The do's and don'ts regarding boiler repairs Practical session and questions 8. COLD STORAGE OF A BOILER Ø Importance of an established storage period, preservation steps and return of the boiler Ø Storage instructions and procedures Ø Consequences of no plan Practical session and questions 9. EMISSION CONTROLS AND ENVIRONMENTAL CONSTRAINTS Ø Types of emissions for different fuels fired Ø Control of boiler flue gas emission Ø Flue gas cleaning and scrubbing equipment Ø Oil and gas burner design to reduce NOx emissions Ø Effectiveness of gas cleaning or scrubbing equipment Ø Acceptable emission levels Practical session and questions | |
| COURSE METHOD | COURSE SPEAKER |
| v Presentation v Discuss v Case Study v Evaluation v Simulation | Teguh Pudji Purwanto, Ir, MT Teguh Pudji Purwanto experienced more than 26 years in mechanical industry. |
| TIME & VENUE | COURSE FEE |
| Yogyakarta, 27 Feb-01 Mar 2012 09-12 July 2012 05-08 Nov 2012 4 days 08 am – 04 pm | IDR 7,000,000.00 per participant non residential Course fees can be transferred to the following account number : CV JP CONSULTANT : MANDIRI Bank Yogyakarta Branch Acc. No. 1370007857077 |
| FACILITY | INFORMATION AND REGISTRATION |
| Module / Handout Certificate Souvenir Training Kit | JP Consultant Kalibayem No. 436 Ngestiharjo Kasihan Bantul Yogyakarta Phone : 02743326339 Email : jpconsultantyogyakarta@yahoo.com Contact : Sari (08122758271) Damiri (083867388077) |
Boiler Plant Operation and Management
Ball Mill Operations and Maintenance
 | |
| Offering Training | |
| Ball Mill Operations and Maintenance | |
| DESCRIPTION | |
| Having skilled team plays a key role in the optimal utilization of the grinding installation in the cement plant. The operators and process engineers must be able to evaluate all the process variables in order to optimize the production economy. This course provides an in depth understanding of grinding theory and maintenance of the equipment and gives you the tools to audit your own installation. | |
| WHO SHOULD ATTEND | |
| The course is designed for participants with previous experience in mill operation such as process engineers, mill operators and technicians. | |
| SUMMARY OUTLINE | |
| 1. Cement ball mill types. (Design, operating principles and fundamentals) 2. Mill ventilation and gas handling in milling systems 3. Ball mills, internal installations and grinding media charges 4. Calculation of power consumption for ball mills and grinding media charges 5. Automatic process control for cement mill systems 6. Separators, types and their mode of operation 7. Calculations for separator control the influence of separator efficiency on power consumption and particle size distribution 8. Maintenance of grinding media charges in relation to wear 9. Cooling and grinding aids 10. General measurements and calculations for determination of gas and airflows 11. Optimization of mill grinding system 12. Sampling and sample preparation for clinker and cement 13. Maintenance of the ball mil systems 14. Alignment of the mill 15. Main and auxiliary drives 16. Shell and head liner measurement 17. Lubrication and jacking systems 18. Measurement and types of journal bearings. | |
| COURSE METHOD | COURSE SPEAKER |
| v Presentation v Discuss v Case Study v Evaluation v Simulation | Teguh Pudji Purwanto, Ir, MT Teguh Pudji Purwanto experienced more than 26 years in mechanical industry. |
| TIME & VENUE | COURSE FEE |
| Yogyakarta, 13-16 Feb 2012 25-28 June 2012 22-25 October 2012 4 days 08 am – 04 pm | IDR 7,000,000.00 per participant non residential Course fees can be transferred to the following account number : CV JP CONSULTANT : MANDIRI Bank Yogyakarta Branch Acc. No. 1370007857077 |
| FACILITY | INFORMATION AND REGISTRATION |
| ¨ Module / Handout ¨ Certificate ¨ Souvenir ¨ Training Kit | JP Consultant Kalibayem No. 436 Ngestiharjo Kasihan Bantul Yogyakarta Phone : 02743326339 Email : jpconsultantyogyakarta@yahoo.com Contact : Sari (08122758271) Damiri (083867388077) |
Advanced Maintenance in Cement Industry
| Offering Training | |
| Advanced Maintenance in Cement Industry | |
| DESCRIPTION | |
| The participants will be able to address problems related with the equipment as well as design and operating parameters. They will be exposed to similar problems in the industry and best practices. | |
| WHO SHOULD ATTEND | |
| The course is designed for maintenance engineers, reliability engineers and maintenance managers. | |
| OBJECTIVE | |
| The Advanced Level Maintenance Seminar helps participants to attain a specialized knowledge of the plant equipment, best practices and advanced preventive methods of maintaining equipment in a manufacturing plant. | |
| SUMMARY OUTLINE | |
| 1. Reclaimers 2. Vertical Roller Mill 3. Blending and Feed Systems 4. Dry Kilns 5. Open Gears 6. Indirect Fire Systems (FRM) 7. Clinker Coolers 8. Ball Mills and auxiliary equipment 9. OK Vertical Mills 10. High Efficiency Separators | |
| COURSE METHOD | COURSE SPEAKER |
| v Presentation v Discuss v Case Study v Evaluation v Simulation | Rini Dharmastiti, Ir., M.Sc., Ph.D She experienced in mechanical engineering |
| TIME & VENUE | COURSE FEE |
| Yogyakarta, 30 Jan-02 Feb 2012 11-14 June 2012 08-11 October 2012 4 days 08 am – 04 pm | IDR 7,000,000.00 per participant non residential Course fees can be transferred to the following account number : CV JP CONSULTANT : MANDIRI Bank Yogyakarta Branch Acc. No. 1370007857077 |
| FACILITY | INFORMATION AND REGISTRATION |
| ¨ Module / Handout ¨ Certificate ¨ Souvenir ¨ Training Kit | JP Consultant Kalibayem No. 436 Ngestiharjo Kasihan Bantul Yogyakarta Phone : 02743326339 Email : jpconsultantyogyakarta@yahoo.com Contact : Sari (08122758271) Damiri (083867388077) |
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