Advanced Inventory Management

Offering Training
Advanced Inventory Management
DESCRIPTION
Advanced Inventory Management will simplify the mystique of inventory management, It removes the  uncertainty that most inventory managers have between meeting customer  expectation while at the same time optimising inventory levels to please stakeholders. Thanks to global sourcing, companies are pressured with shorter lead times, more variable factors and higher carrying costs. To keep costs down, companies need to accurately predict their inventory demands and improve processes to meet monetary and time concerns. The trend now is to hinge on multi-leveled inventory solutions such as the Enterprise Resource Planning (ERP) that takes care of all parts of the business from purchasing of parts, maintaining of inventories, provision of customer service to tracking of orders to satisfy customers.
WHO SHOULD ATTEND
This course is aimed at those with a medium or higher level of inventory experience, these roles might include: Inventory Managers Inventory Controllers Purchasing Procurement Mangers Buyers Managing Directors of Smaller Companies who want an understanding of inventory Warehouse Managers Logistic Managers Supply Chain Managers
OBJECTIVES
By attending this powerful and practical 3-day course, you’ll learn how to: Gather valuable sources of information and enhance your forecasting process Determine which inventory management system works best for your organisation Eliminate dead stock and get slow-moving inventory out the door Keep inventory management costs down and find out why effective logistics management is vital to the company’s competitive advantage Quickly and easily forecast your company’s needs better and keep inventory to a minimum Create a cycle-counting programme that could eliminate your annual inventory Improve operations’ efficiency, reduce waste and meet the challenges of global competition Return to your place of work with an action plan you can implement
SUMMARY OUTLINE
1.      Definition, scope and context of inventory management Understanding what inventory management is within the organisational context and understanding the benefits of managing inventory. • Inventory Management in the organisational context • The goal :Minimum inventory investment with maximum productivity • Demand and Supply • Financial aspects of inventory • Benefits of managing inventory 2.      Supply Chain Impacts on Inventory Management Understanding how inventory levels impact on various areas of the supply chain and recommendations on how to improve and minimise these throughout the supply chain • Inventory in the supply chain • Understanding customer requirements • Lead time • Holding cost • Supplier location  v’s customer base • The global market place 3.      Accurately forecasting stock demand One of the key issues in inventory management is the accurate and reliable forecasting of future demand for the stock held. This session will determine how much stock you will hold, and how much you will need to meet your customer needs • Understanding demand behaviour and characteristics of inventory • Identifying factors influencing demand • Sales History and customer growth • Establishing the future needs of your customers • Forecasting techniques 4.      Inventory holding (How much and when do I re-order) Understanding inventory holding within various elements of the supply chain, and calculating how much stock and when I should order • Minimum stock • Safety stock and service levels • Re-order points • EOQ (How much do I order) • Price break decisions 5.      Financial implications It is important to understand how inventory can effect the business and how you account for inventory • How inventory effects the financial model – close look at the DuPont chart • Understanding Inventory as an asset or liability • Inventory measurements – Inventory turn, weeks of cover • Budgeting for inventory • Lifo/Fifo and average costing 6.      Inventory systems An overview of the various systems that are available and their respective advantages and disadvantages • ERP systems • Materials Requirements Planning • WMS • JIT • Common mistakes with inventory systems 7.      Dealing with redundant and Obsolete stock This is one area that businesses sometimes have problems, specifically with financial decision makers. This session will deal with helping the financial person make the right decision • What is redundant stock? • Reasons for not disposing of redundant stock • Convincing the decision makers to get rid of stock • Methods of disposal • Company procedures for identification and action of SLOB stock process 8.      Inventory Performance and accuracy Inventory accuracy is imperative to ensure that a business has the right inventory level. There are a number of areas within the Supply Chain that can impact inventory accuracy this section identifies these areas and highlights processes to improve accuracy • Measuring for performance • Understanding where errors can happen • Accuracy measurement • How to improve inventory accuracy • Stocktakes and cycle counting • Tracking inventory and storage requirements 9.      Inventory management improvements This section highlights areas that the students can focus on to reduce the cost of  inventory. The students will go away from the course with an action plan to reduce inventory holding within their respective businesses • Suppliers • Purchasing • Warehousing • Production • Students action plan when returning to their place of work
COURSE METHOD	COURSE SPEAKER
v  Presentation v  Discuss v  Case Study v  Evaluation v  Simulation	PATISINA, S.T., M.Eng AND TEAM They experienced in the field of inventory management
TIME & VENUE	COURSE FEE
Yogyakarta, 17-19 January 2012, 24-26 January 2012, 7-9 Febraury 2012 3 days 08 am – 04 pm	IDR 5,000,000.00 per participant non residential Course fees can be transferred to the following account number : CV JP CONSULTANT : MANDIRI Bank Yogyakarta Branch Acc. No.  1370007857077
FACILITY	INFORMATION AND REGISTRATION
¨  Module / Handout ¨  Certificate ¨  Souvenir ¨  Training Kit	JP Consultant Kalibayem No. 436 Ngestiharjo Kasihan Bantul Yogyakarta Phone        :  02743326339 Email         :  jpconsultantyogyakarta@yahoo.com Contact      : Sari (08122758271)                     Damiri (083867388077)

Boiler Plant Operation and Management

Offering Training
Boiler Plant Operation and Management
DESCRIPTION
The Boiler Plant Operation and Management workshop is an intensive, highly practical and useful workshop. You will gain the most up-to-date information and practical understanding of the installation, operation, maintenance and management of boiler plants. This workshop will give you the ability to recognise and solve boiler problems simply, easily and with confidence.
WHO SHOULD ATTEND
Ø       Senior Boiler Plant Operators, Repairers & Installers Ø       Boiler Plant Construction Managers Ø       Plant Engineers Ø       Operation, Maintenance, Inspection & Repair Managers, Supervisors & Engineers Ø       Mechanical Engineers & Technicians Ø       Design Engineers Ø       Insurance Company Inspectors Ø       Consulting Engineers
YOU WILL LEARN
The installation, operation, maintenance and management of boiler plants v      The steam and combustion processes v      Safe boiler operation techniques v      About pollutants and the technologies that exist to reduce emission levels v      How to achieve peak boiler plant efficiencies v      How to identify and troubleshoot boiler problems quickly and Efficiently
SUMMARY OUTLINE
1.      INTRODUCTION Ø       Types of package boilers and their applications Ø       Boiler components, terminology and definitions 2.      FUEL COMBUSTION AND STEAM GENERATION PROCESS Ø       Overview of the boiler heating and steam generation process Ø       Influence of fuel types on boiler design and operation Ø       Firing appliances Ø       Basics to the theory of combustion and fundamentals of steam generation Ø       Thermal efficiency Ø       Fire-side deposits and their influences 3.      BOILER AUXILIARY PLANT Ø       Water treatment and dosing plant Ø       Feed water pumps, valves, steam traps,piping, fans, and dampers Ø       Firingsystems Ø       Economisers and heat recovery equipment Ø       Flue gas cleaning and dust removal Ø       Soot blowers Practical session and questions 4.      OPERATIONS AND CONTROLS Ø       Boiler instrumentation and its purpose Ø       Typical P&I diagrams for coal/oil fired package units Ø       OEM operating manuals Ø       Control systems or loops Ø       Operation and control philosophy,sequences and procedures Ø       Safety equipment and emergency procedures Ø       Typical operational problems, reasons for the problems Ø       Troubleshooting Ø       Operating records and logs Ø       The do's and don'ts of boiler operation and corrective action Practical session and questions. This will be an extensive and detailed session 5.      PRESSURE CONTAINING COMPONENTS Ø       Basics to codes calculation theory and assumptions Ø       Overview of design parameters for shell,furnace, plates and tubing Ø       Importance of pressure part inspection Practical session and questions 6.      PLANNING AND MANAGING BOILER MAINTENANCE Ø       Critical importance of maintenance policies and programmes Ø       Manufacturers literature and requirements Ø       Regularity of inspections and maintenance Ø       Critical items for maintenance for safety,efficiency and reliability Ø       Country/state legislation regarding inspection and repairs Ø       Authorised inspection authority involvement Ø       Maintenance records and preventative maintenance Ø       In-house vs contractor repair maintenance Ø       The do's and don'ts in terms of boiler maintenance Practical session and questions 7.      MANAGING BOILER REPAIRS AND MODIFICATIONS Ø       When does a boiler repair become a boiler modification? Ø       Importance of historical records Ø       Understanding the steps and requirements when undertaking modifications Ø       Boiler owner and contractor responsibilities Ø       AIA and their inspection points Ø       The do's and don'ts regarding boiler repairs Practical session and questions 8.      COLD STORAGE OF A BOILER Ø       Importance of an established storage period, preservation steps and return of the boiler Ø       Storage instructions and procedures Ø       Consequences of no plan Practical session and questions 9.      EMISSION CONTROLS AND ENVIRONMENTAL CONSTRAINTS Ø       Types of emissions for different fuels fired Ø       Control of boiler flue gas emission Ø       Flue gas cleaning and scrubbing equipment Ø       Oil and gas burner design to reduce NOx emissions Ø       Effectiveness of gas cleaning or scrubbing equipment Ø       Acceptable emission levels Practical session and questions
COURSE METHOD	COURSE SPEAKER
v       Presentation v       Discuss v       Case Study v       Evaluation v       Simulation	Teguh Pudji Purwanto, Ir, MT Teguh Pudji Purwanto experienced more than 26 years in mechanical industry.
TIME & VENUE	COURSE FEE
Yogyakarta, 27 Feb-01 Mar 2012 09-12 July 2012 05-08 Nov 2012 4 days 08 am – 04 pm	IDR 7,000,000.00 per participant non residential Course fees can be transferred to the following account number : CV JP CONSULTANT : MANDIRI Bank Yogyakarta Branch Acc. No.  1370007857077
FACILITY	INFORMATION AND REGISTRATION
Module / Handout Certificate Souvenir Training Kit	JP Consultant Kalibayem No. 436 Ngestiharjo Kasihan Bantul Yogyakarta Phone         :  02743326339 Email          :  jpconsultantyogyakarta@yahoo.com Contact      : Sari (08122758271)                     Damiri (083867388077)

Ball Mill Operations and Maintenance

Offering Training
Ball Mill Operations and Maintenance
DESCRIPTION
Having skilled team plays a key role in the optimal utilization of the grinding installation in the cement plant. The operators and process engineers must be able to evaluate all the process variables in order to optimize the production economy. This course provides an in depth understanding of grinding theory and maintenance of the equipment and gives you the tools to audit your own installation.
WHO SHOULD ATTEND
The course is designed for participants with previous experience in mill operation such as process engineers, mill operators and technicians.
SUMMARY OUTLINE
1.       Cement ball mill types. (Design, operating principles and fundamentals) 2.       Mill ventilation and gas handling in milling systems 3.       Ball mills, internal installations and grinding media charges 4.       Calculation of power consumption for ball mills and grinding media charges 5.       Automatic process control for cement mill systems 6.       Separators, types and their mode of operation 7.       Calculations for separator control the influence of separator efficiency on power consumption and particle size distribution 8.       Maintenance of grinding media charges in relation to wear 9.       Cooling and grinding aids 10.   General measurements and calculations for determination of gas and airflows 11.   Optimization of mill grinding system 12.   Sampling and sample preparation for clinker and cement 13.   Maintenance of the ball mil systems 14.   Alignment of the mill 15.   Main and auxiliary drives 16.   Shell and head liner measurement 17.   Lubrication and jacking systems 18.   Measurement and types of journal bearings.
COURSE METHOD	COURSE SPEAKER
v       Presentation v       Discuss v       Case Study v       Evaluation v       Simulation	Teguh Pudji Purwanto, Ir, MT Teguh Pudji Purwanto experienced more than 26 years in mechanical industry.
TIME & VENUE	COURSE FEE
Yogyakarta, 13-16 Feb 2012 25-28 June 2012 22-25 October 2012 4 days 08 am – 04 pm	IDR 7,000,000.00 per participant non residential Course fees can be transferred to the following account number : CV JP CONSULTANT : MANDIRI Bank Yogyakarta Branch Acc. No.  1370007857077
FACILITY	INFORMATION AND REGISTRATION
¨     Module / Handout ¨     Certificate ¨     Souvenir ¨     Training Kit	JP Consultant Kalibayem No. 436 Ngestiharjo Kasihan Bantul Yogyakarta Phone         :  02743326339 Email          :  jpconsultantyogyakarta@yahoo.com Contact      : Sari (08122758271)                     Damiri (083867388077)

Advanced Maintenance in Cement Industry

Offering Training
Advanced Maintenance in Cement Industry
DESCRIPTION
The participants will be able to address problems related with the equipment as well as design and operating parameters. They will be exposed to similar problems in the industry and best practices.
WHO SHOULD ATTEND
The course is designed for maintenance engineers, reliability engineers and maintenance managers.
OBJECTIVE
The Advanced Level Maintenance Seminar helps participants to attain a specialized knowledge of the plant equipment, best practices and advanced preventive methods of maintaining equipment in a manufacturing plant.
SUMMARY OUTLINE
1.      Reclaimers 2.      Vertical Roller Mill 3.      Blending and Feed Systems 4.      Dry Kilns 5.      Open Gears 6.      Indirect Fire Systems (FRM) 7.      Clinker Coolers 8.      Ball Mills and auxiliary equipment 9.      OK Vertical Mills 10.  High Efficiency Separators
COURSE METHOD	COURSE SPEAKER
v       Presentation v       Discuss v       Case Study v       Evaluation v       Simulation	Rini Dharmastiti, Ir., M.Sc., Ph.D She experienced in mechanical engineering
TIME & VENUE	COURSE FEE
Yogyakarta, 30 Jan-02 Feb 2012 11-14 June 2012 08-11 October 2012 4 days 08 am – 04 pm	IDR 7,000,000.00 per participant non residential Course fees can be transferred to the following account number : CV JP CONSULTANT : MANDIRI Bank Yogyakarta Branch Acc. No.  1370007857077
FACILITY	INFORMATION AND REGISTRATION
¨     Module / Handout ¨     Certificate ¨     Souvenir ¨     Training Kit	JP Consultant Kalibayem No. 436 Ngestiharjo Kasihan Bantul Yogyakarta Phone         :  02743326339 Email          :  jpconsultantyogyakarta@yahoo.com Contact      : Sari (08122758271)                     Damiri (083867388077)